Baking process of enameled wire – temperature distribution The distribution of oven temperature has a great relationship with the baking of enameled wire. The distribution of oven temperature has two requirements: longitudinal temperature and transverse temperature. The longitudinal temperature requirements…
Baking process of enameled wire – evaporation
p>After the insulating varnish is applied to the wire, the solvent and thinner are first evaporated in the baking process. Liquids turn into gases in two forms: evaporation and boiling. The molecules on the surface of the liquid enter the…
Baking process of enameled wire – curing
The wire enters the curing zone after passing through the evaporation zone, where the main chemical reaction of the paint occurs in the curing zone, that is, the cross-linking and curing of the paint base. For example, polyester paint is…
Baking process of enameled wire – waste
The solvent vapor and cracked low molecular substances generated during the baking process of the enameled wire must be discharged from the furnace in time. The density of the solvent vapor and the humidity in the gas will affect the…
Cooling process enameled wire
The enameled wire coming out of the oven has a high temperature, the paint film is very soft, and the strength is very small. If it is not cooled in time, the paint film of the guide wheel will be…
Coils winding enameled wire
The purpose of winding and arranging the wire is to wind the enameled wire on the bobbin continuously, tightly and evenly. It is required that the wire take-up mechanism has a smooth transmission, low noise, proper tension and regular wire…
How to remove the enamel from wire?
For thick enameled wire, use a knife or a broken saw blade to scrape off the patent leather one by one. When scraping, do not only scrape both sides, but carefully scrape around the circle without scratching the wire. This…
Round vs Square wire Design
Trends in Coil Winding call for custom construction, tight specifications and high-quality spooling. Electric car drive module benefits from square magnet wire Round vs Square wire Square magnet wire wire is useful where space constraints are concerned. When formed into…
Toroidal Coil Winding Wire
Induction toroid coil with magnetic ferrite core uses copper wire winding. Toroid coils are used when working with electricity that has a low frequency. The toroid functions as an inductor, which boosts the frequency to appropriate levels. Inductors are electronic…
Electronically Commutated (EC) Motors
EC Motors produce more power in less space Because of the need for higher performance density in motor winding technology, brushless EC (electronically commutated motors) drives with permanent magnet rotors are increasingly used instead of the asynchronous technology. Due to…