Magnet Wire

Enameled wire production process: take-up

The purpose of winding and arranging the wire is to wind the enameled wire on the spool continuously, tightly and evenly.

It is required that the wire take-up mechanism has a smooth transmission, low noise, proper tension and regular wire arrangement. in enameled wire

Among the quality problems, the proportion of returned goods is very large due to poor collection and wiring.

Now the take-up tension is large, the wire diameter is thinned or the spool bursts: the take-up tension is small, the thread on the spool

Loose leads to chaotic lines, and uneven cables cause chaotic lines. Although most of these problems are

inappropriate

However, it is necessary to take necessary measures to bring convenience to the operator in the process.

The take-up tension is very important, which is mainly controlled by the operator’s feel.

Based on experience

Some data are provided as follows: the thick line of about 1.0mm is about 10% of the non-extension tension, and the center line

It is about 15% of the unstretched tension, about 20% of the unstretched tension for fine lines, and about 20% of the unstretched tension for fine lines.

25% of extension tension.

The lubrication of the enameled wire also has a great relationship with the tightness of the wire take-up.

Use of enameled wire

The lubricating oil required to make the surface of the enameled wire slippery, harmless to the wire, and does not affect the performance of the take-up reel

The principle of strength and not affecting the use of users. The ideal amount of oil to reach the feel of enameled wire

Slippery, but no visible oil on hands. Quantitatively speaking, the surface of 1M2 enameled wire is coated with

1 gram of lubricating oil is enough.

It is very important to reasonably determine the wire speed and take-up wire speed ratio. Small line spacing is easy

Causes the line on the spool to be uneven, the line spacing is too small, and the later circles of the line are pressed in front of the line when the line is taken up.

Face the line several times, reach a certain height and then suddenly collapse, causing the back line to press on the front

one

Under the circle, the user will break the line when using it, which will affect the use. The line spacing is too large, the first batch of lines is

The second batch of wires is arranged in a cross shape.

volume reduction

Less, the enameled wire looks messy. Usually the coil with a smaller core, the center distance between the lines of the cable is the diameter of the line.

It is appropriate to use three times the diameter of the coil: for the coil with a larger diameter, the center distance between the lines should be three to five times the diameter of the coil.

Coils winding

 

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